Smart Factory Process Automation Platform, USA
Client
Probat Coffee
Industry
Manufacturing
Region
United States
Overview
Probat Coffee partnered with Floges Software Solutions to create a factory automation system that connects directly with PLC controllers. The web-based platform allows operators to start, monitor, and manage production flows dynamically, adapting to each coffee recipe with real-time visual tracking.
The Challenge
The client needed a system that could integrate with industrial PLCs, visualize production workflows, and adapt dynamically to recipe-based variations without sacrificing reliability or safety.
The Solution
Operators create custom process flows based on coffee recipes.
Web app communicates with PLCs to control machinery in real time.
Dynamic dashboards visualize workflow progress and device activity.
Production data automatically logged and reported for analysis.
Key Features
Web-based control integrated with PLCs.
Recipe-based dynamic process automation.
Real-time graphical visualization of production.
Automated reporting and analytics dashboards.
Technology Stack
Developed using a modular IoT-driven web architecture with PLC communication layers, real-time dashboards, and cloud-enabled scalability for Industry 4.0 readiness.
Delivery Timeline
Initial dashboard MVP delivered in 3 months, expanded into full automation system over a 12-month collaboration.
Impact & Results
Centralized factory control from a web interface.
Reduced manual intervention and downtime.
Real-time visibility into production efficiency.
Foundation for smart manufacturing transformation.
Long-term Impact
Probat’s production process is now digitally managed end-to-end, combining automation, control, and analytics into a unified platform for smarter manufacturing.
Before
Production processes managed manually through local controls.
After
A smart, web-based automation platform enabling digital control and real-time monitoring.
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