United StatesWeb-Based Automation Platform

Smart Factory Process Automation Platform, USA

Client

Probat Coffee

Industry

Manufacturing

Region

United States

Smart Factory Process Automation Platform, USA - Project screenshot 1
Smart Factory Process Automation Platform, USA - Project screenshot 2

Overview

Probat Coffee partnered with Floges Software Solutions to create a factory automation system that connects directly with PLC controllers. The web-based platform allows operators to start, monitor, and manage production flows dynamically, adapting to each coffee recipe with real-time visual tracking.

The Challenge

The client needed a system that could integrate with industrial PLCs, visualize production workflows, and adapt dynamically to recipe-based variations without sacrificing reliability or safety.

The Solution

Operators create custom process flows based on coffee recipes.

Web app communicates with PLCs to control machinery in real time.

Dynamic dashboards visualize workflow progress and device activity.

Production data automatically logged and reported for analysis.

Key Features

Web-based control integrated with PLCs.

Recipe-based dynamic process automation.

Real-time graphical visualization of production.

Automated reporting and analytics dashboards.

Technology Stack

Developed using a modular IoT-driven web architecture with PLC communication layers, real-time dashboards, and cloud-enabled scalability for Industry 4.0 readiness.

Delivery Timeline

Initial dashboard MVP delivered in 3 months, expanded into full automation system over a 12-month collaboration.

Impact & Results

Centralized factory control from a web interface.

Reduced manual intervention and downtime.

Real-time visibility into production efficiency.

Foundation for smart manufacturing transformation.

Long-term Impact

Probat’s production process is now digitally managed end-to-end, combining automation, control, and analytics into a unified platform for smarter manufacturing.

Before

Production processes managed manually through local controls.

After

A smart, web-based automation platform enabling digital control and real-time monitoring.

Want Similar Results for Your Business?

Let's discuss how we can help you achieve success like Probat Coffee